skip to main content

NaHCO₃-Assisted Synthesis of Ni-Promoted Sulfated Mesoporous Silica for the Hydrocracking of Used Cooking Oil into Biogasoline

1Department of Chemistry, Faculty of Mathematics and Natural Sciences, Universitas Gadjah Mada, Yogyakarta 55281, Indonesia

2Research Center for Hydrodynamics Technology, National Research and Innovation Agency (BRIN), The B. J. Habibie Science and Technology Area, South Tangerang, Banten 15314, Indonesia

3Research Center for Catalysis, National Research and Innovation Agency (BRIN), The B. J. Habibie Science and Technology Area, South Tangerang, Banten 15314, Indonesia

4 Research Center for Molecular Chemistry, National Research and Innovation Agency (BRIN), The B. J. Habibie Science and Technology Area, South Tangerang, Banten 15314, Indonesia

5 Department of Chemistry, Faculty of Mathematics and Natural Sciences, Universitas Sumatera Utara, Medan 20155, Indonesia

View all affiliations
Received: 9 Nov 2025; Revised: 25 Dec 2025; Accepted: 26 Dec 2025; Available online: 28 Dec 2025; Published: 30 Apr 2026.
Editor(s): Bunjerd Jongsomjit
Open Access Copyright (c) 2026 by Authors, Published by BCREC Publishing Group
Creative Commons License This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Fulltext View|Download

Citation Format:
Cover Image
Abstract

Biofuel production from biomass sources remains a key area of research, aimed at reducing reliance on fossil fuels and promoting environmental sustainability. This study investigates the conversion of used cooking oil (UCO) into biogasoline via catalytic hydrocracking, employing sulfated mesoporous silica dispersed with nickel as the catalyst. Mesoporous silica was synthesized using tetraethyl orthosilicate (TEOS) and NaHCO₃ as the template, followed by a hydrothermal method to introduce sulfate groups and nickel metal. Among the synthesized catalysts, SMS-2 exhibited the highest acidity across varying sulfuric acid concentrations, while 1 Ni/SMS-2 demonstrated superior acidity compared to other nickel loadings. The SiO₂, SMS-2, and 1 Ni/SMS-2 catalysts were evaluated for UCO hydrocracking in a semi-batch double-furnace reactor operated at an optimum temperature of 550 °C for 2 h, with a hydrogen flow rate of 20 mL min⁻¹ under atmospheric pressure. Modifying mesoporous silica with sulfuric acid and nickel significantly enhanced its catalytic performance, with the 1 Ni/SMS-2 catalyst achieving the highest liquid product yield (66.10%) and gasoline fraction (35.47%) at an optimum catalyst-to-feed ratio of 1:100 (w/w). Notably, the resulting biogasoline exhibited a calorific value comparable to commercial gasoline and was free of aromatic hydrocarbons, indicating the potential for cleaner combustion. This study provides valuable insights into the effectiveness of mesoporous silica-based catalysts, highlighting their acid site modulation capabilities for efficiently transforming waste into high-value fuels. Copyright © 2026 by Authors, Published by BCREC Publishing Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0).

Keywords: Biofuel production; catalytic hydrocracking; mesoporous silica; nickel; renewable energy.
Funding: Indonesia Endowment Fund for Education Agency (LPDP) under contract B-1241/II.7.5/FR.00.03/2/2025

Article Metrics:

  1. Yolcan, O.O. (2023). World energy outlook and state of renewable energy: 10-year evaluation. Innovation and Green Development, 2, 100070. DOI: 10.1016/j.igd.2023.100070
  2. Sari, E.G., Sofwan, M. (2021). Carbon dioxide (CO₂) emissions due to motor vehicle movements in Pekanbaru City, Indonesia. Journal of Geoscience, Engineering, Environment, and Technology, 6, 234–242. DOI: 10.25299/jgeet.2021.6.4.7692
  3. Perdana, B.E.G. (2021). Circular economy of used cooking oil in Indonesia: Current practices and development in Special Region of Yogyakarta. Journal of World Trade Studies, 6, 28–39. DOI: 10.22146/jwts.v6i1.1541
  4. Lam, S.S., Mahari, W.A.W., Cheng, C.K., Omar, R., Chong, C.T., Chase, H.A. (2016). Recovery of diesel-like fuel from waste palm oil by pyrolysis using a microwave heated bed of activated carbon. Energy, 115, 791–799. DOI: 10.1016/j.energy.2016.09.076
  5. Meller, E., Gutkin, V., Aizenshtat, Z., Sasson, Y. (2016). Catalytic hydrocracking–hydrogenation of castor oil fatty acid methyl esters over nickel substituted polyoxometalate catalyst. ChemistrySelect, 1, 6396–6405. DOI: 10.1002/slct.201601030
  6. de la Osa, A.R., Sánchez, P., Dorado, F., García-Vargas, J.M. (2019). Silica-based catalysts for fuel applications. Chemistry of Silica and Zeolite-Based Materials, 2019, 143–161. DOI: 10.1016/B978-0-12-817813-3.00008-0
  7. Motokura, K., Ding, S., Usui, K., Kong, Y. (2021). Correction to enhanced catalysis based on the surface environment of the silica-supported metal complex. ACS Catalysis, 11, 14302–14302. DOI: 10.1021/acscatal.1c04934
  8. Hassan, M.A., Wang, W., Dong, B., Anwar, H., Chang, Z., Wei, D., Khan, K. (2024). Production of biodiesel from waste culinary oil catalyzed by S₂O₈²⁻/TiO₂–SiO₂ solid superacid catalyst prepared with recovered TiO₂ from spent SCR. Materials Today Sustainability, 26, 100730. DOI: 10.1016/j.mtsust.2024.100730
  9. Carvalho, G.C., Marena, G.D., Karnopp, J.C.F., Jorge, J., Sábio, R.M., Martines, M.A.U., Bauab, T.M., Chorilli, M. (2022). Cetyltrimethylammonium bromide in the synthesis of mesoporous silica nanoparticles: General aspects and in vitro toxicity. Advances in Colloid and Interface Science, 307, 102746. DOI: 10.1016/j.cis.2022.102746
  10. Tang, M., Zhang, P., Liu, J., Long, Y., Cheng, Y., Zheng, H. (2020). Cetyltrimethylammonium chloride-loaded mesoporous silica nanoparticles as a mitochondrion-targeting agent for tumor therapy. RSC Advances, 10, 17050–17057. DOI: 10.1039/D0RA02023K
  11. Eremina, A.S., Kargina, Y.V., Kharin, A.Y., Petukhov, D.I., Timoshenko, V.Y. (2022). Mesoporous silicon nanoparticles covered with PEG molecules by mechanical grinding in aqueous suspensions. Microporous and Mesoporous Materials, 331, 111641. DOI: 10.1016/j.micromeso.2021.111641
  12. Hossain, M.S., Shenashen, M.A., Awual, M.E., Rehan, A.I., Rasee, A.I., Waliullah, R.M., Kubra, K.T., Salman, M.S., Sheikh, M.C., Hasan, M.N., Hasan, M.M., Islam, A., Khaleque, M.A., Marwani, H.M., Alzahrani, K.A., Asiri, A.M., Rahman, M.M., Awual, Md.R. (2024). Benign separation, adsorption, and recovery of rare-earth Yb(III) ions with specific ligand-based composite adsorbent. Process Safety and Environmental Protection, 185, 367–374. DOI: 10.1016/j.psep.2024.03.026
  13. Zhang, W., Wang, Z., Huang, J., Jiang, Y. (2021). Zirconia-based solid acid catalysts for biomass conversion. Energy & Fuels, 35, 9209–9227. DOI: 10.1021/acs.energyfuels.1c00709
  14. Delarmelina, M., Deshmukh, G., Goguet, A., Catlow, C.R.A., Manyar, H. (2021). Role of sulfation of zirconia catalysts in vapor phase ketonization of acetic acid. The Journal of Physical Chemistry C, 125, 27578–27595. DOI: 10.1021/acs.jpcc.1c06920
  15. Zhao, M., Wei, X., Zong, Z. (2016). Preparation of a new solid acid and its catalytic performance in di(1-naphthyl)methane hydrocracking. Chinese Journal of Catalysis, 37, 1324–1330. DOI: 10.1016/s1872-2067(15)61112-3
  16. Padalkar, K., Phatangare, S., Takale, R., Pisal, A., Chaskar. (2015). Silica supported sodium hydrogen sulfate and Indion 190 resin: Efficient heterogeneous catalysts for facile synthesis of bis-(4-hydroxycoumarin-3-yl)methanes. Journal of the Saudi Chemical Society, 19, 42–45. DOI: 10.1016/j.jscs.2011.12.015
  17. Herlina, I., Simanjuntak, W., Rilyanti, M., Safitra, E.R. (2019). Physical characteristics and catalytic activity of sulfated sugarcane bagasse silica (SiO₂/SO₃H⁺) for coconut oil transesterification. Rasayan Journal of Chemistry, 12, 1595–1600. DOI: 10.31788/RJC.2019.1235170
  18. Fadilah, C., Kurniawan, C., Ridwan, M., Muttaqqi, M.A., Agustian, E., Andreani, A.S., Dwiatmoko, A.A., Yati, I. (2023). Synthesis of superacid sulfated TiO₂ nanowires for esterification of waste cooking oil. Reaction Kinetics, Mechanisms and Catalysis, 136, 1529–1544. DOI: 10.1007/s11144-023-02401-3
  19. Saab, R., Damaskinos, C.M., Polychronopoulou, K., Efstathiou, A.M., Charisiou, N., Goula, M., Hinder, S.J., Baker, M.A., Schiffer, A. (2022). Ni/CNT/Zeolite-Y composite catalyst for efficient heptane hydrocracking: Steady-state and transient kinetic studies. Applied Catalysis A: General, 630, 118437. DOI: 10.1016/j.apcata.2021.118437
  20. García-Pérez, D., Lopez-Garcia, A., Reñones, P., Alvarez-Galvan, M.C., Campos-Martin, J.M. (2022). Influence of nickel loading on the hydroisomerization of n-dodecane with nickel–tungsten oxide–alumina supported catalysts. Molecular Catalysis, 529, 112556. DOI: 10.1016/j.mcat.2022.112556
  21. Ding, F., Zhang, Y., Yuan, G., Wang, K., Dragutan, I., Dragutan, V., Cui, Y., Wu, J. (2015). Synthesis and catalytic performance of Ni/SiO₂ for hydrogenation of 2-methylfuran to 2-methyltetrahydrofuran. Journal of Nanotechnology, 2015, 791529. DOI: 10.1155/2015/791529
  22. Hongloi, N., Prapainainar, P., Seubsai, A., Sudsakorn, K., Prapainainar, C. (2019). Nickel catalysts with different supports for green diesel production. Energy, 182, 306–320. DOI: 10.1016/j.energy.2019.06.020
  23. Hamid, A.-H., Ali, L., Shittu, T., Kuttiyathil, M.S., Ismail, O., Khaleel, A., Altarawneh, M. (2023). Transformation of levoglucosan into liquid fuel via catalytic upgrading over Ni–CeO₂ catalysts. Molecular Catalysis, 547, 113382. DOI: 10.1016/j.mcat.2023.113382
  24. Hongloi, N., Rahman, T., Biswas, B., Feyzbar-Khalkhali-Nejad, F., Prapainainar, C., Wongsurakul, P., Ivanchenko, P., Jaisi, D.P., Aransiola, E., Zhang, L., Ammar, M., Baltrusaitis, J., Prapainainar, P., Adhikari, S. (2024). Biofuel production from palm oil deoxygenation using nickel–molybdenum on zirconia catalyst with glycerol as a hydrogen donor. Energy Conversion and Management: X, 24, 100781. DOI: 10.1016/j.ecmx.2024.100781
  25. Wijaya, K., Kurniawan, M.A., Saputri, W.D., Trisunaryanti, W., Mirzan, M., Hariani, P.L., Tikoalu, A.D. (2021). Synthesis of nickel catalyst supported on ZrO₂/SO₄²⁻ pillared bentonite and its application for conversion of coconut oil into gasoline via hydrocracking process. Journal of Environmental Chemical Engineering, 9, 105399. DOI: 10.1016/j.jece.2021.105399
  26. Riyandi, R., Rinaldi, N., Yunarti, R.T., Dwiatmoko, A.A., Simanjuntak, F.S.H. (2024). Effect of various silica-supported nickel catalysts on the production of bio-hydrocarbons from oleic acid. International Journal of Renewable Energy Development, 13, 601–607. DOI: 10.61435/ijred.2024.60054
  27. Wang, H., Wu, Y., He, L., Liu, Z. (2012). Supporting tungsten oxide on zirconia by hydrothermal and impregnation methods and its use as a catalyst to reduce the viscosity of heavy crude oil. Energy & Fuels, 26, 6518–6527. DOI: 10.1021/ef301064b
  28. Leangtanom, P., Wisitsoraat, A., Tuantranont, A., Chanlek, N., Pookmanee, P., Satienperakul, S., Phanichphant, S., Kruefu, V. (2023). Microwave-assisted hydrothermal/impregnation synthesis of Cu₂O-decorated rGO/In₂O₃ nanorices for sensitive SO₂ gas sensors. ACS Applied Nano Materials, 6, 12980–12990. DOI: 10.1021/acsanm.3c01712
  29. Kumar, A., Reddy, S.N. (2022). Hydrothermal treatment of metal-impregnated biomass for the generation of H₂ and nanometal–carbon hybrids. Environmental Research, 205, 112536. DOI: 10.1016/j.envres.2021.112536
  30. Nadia, A., Wijaya, K., Falah, I.I., Sudiono, S., Budiman, A. (2022). Self-regeneration of monodisperse hierarchical porous NiMo/silica catalyst induced by NaHCO₃ for biofuel production. Waste and Biomass Valorization, 13, 2335–2347. DOI: 10.1007/s12649-021-01634-4
  31. Pratika, R.A., Wijaya, K., Utami, M., Mulijani, S., Patah, A., Alarifi, S., Mani, R.R., Yadav, K.K., Ravindran, B., Chung, W.J., Chang, S.W., Munusamy-Ramanujam, G. (2023). The potency of hydrothermally prepared sulfated silica (SO₄/SiO₂) as a heterogeneous acid catalyst for ethanol dehydration into diethyl ether. Chemosphere, 341, 139822. DOI: 10.1016/j.chemosphere.2023.139822
  32. Ellerbrock, R., Stein, M., Schaller, J. (2022). Comparing amorphous silica, short-range-ordered silicates and silicic acid species by FTIR. Scientific Reports, 12, 11708. DOI: 10.1038/s41598-022-15882-4
  33. Monsur, H.A., Jaswir, I., Simsek, S., Amid, A., Alam, Z. (2017). Chemical structure of sulfated polysaccharides from brown seaweed (Turbinaria turbinata). International Journal of Food Properties, 20, 1457–1469. DOI: 10.1080/10942912.2016.1211144
  34. Sabilladin, A., Saviola, A.J., Wijaya, K., Hutama, A.S., Pradipta, M.F., Saputri, W.D., Ismail, H., Budhijanto, B., Oh, W.-C., Ravindran, B. (2024). Optimizing nitrobenzene synthesis catalyzed by sulfated silica (SO₄/SiO₂) through response surface methodological approach. Korean Journal of Materials Research, 34, 341–354. DOI: 10.3740/MRSK.2024.34.7.341
  35. Davar, F., Fereshteh, Z., Salavati-Niasari, M. (2009). Nanoparticles Ni and NiO: Synthesis, characterization and magnetic properties. Journal of Alloys and Compounds, 476, 797–801. DOI: 10.1016/j.jallcom.2008.09.121
  36. Amin, M.H. (2020). Relationship between the pore structure of mesoporous silica supports and the activity of nickel nanocatalysts in the CO₂ reforming of methane. Catalysts, 10, 51. DOI: 10.3390/catal10010051
  37. Thommes, M., Kaneko, K., Neimark, A.V., Olivier, J.P., Rodriguez-Reinoso, F., Rouquerol, J., Sing, K.S.W. (2015). Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution (IUPAC Technical Report). Pure and Applied Chemistry, 87, 1051–1069. DOI: 10.1515/pac-2014-1117
  38. Calzaferri, G., Gallagher, S.H., Lustenberger, S., Walther, F., Brühwiler, D. (2023). Multiple equilibria description of type H1 hysteresis in gas sorption isotherms of mesoporous materials. Materials Chemistry and Physics, 296, 127121. DOI: 10.1016/j.matchemphys.2022.127121
  39. Wijaya, K., Ningrum, T.S., Saviola, A.J., Prasetyo, N., Ardelia, Z.L., Fitria, R.A., Gea, S., Hauli, L., Amin, A.K., Saputri, W.D., Setiawan, A., Oh, W.-C. (2024). Development of chromium-impregnated sulfated silica as a mesoporous catalyst in the production of biogasoline from used cooking oil via a hydrocracking process. Reaction Kinetics, Mechanisms and Catalysis, 137, 971–989. DOI: 10.1007/s11144-024-02574-5
  40. Hello, K.M., Hlial, E.K. (2019). Modification of silica with sulfuric acid and phosphoric acid for cellulose hydrolysis. Journal of Physics: Conference Series, 1294, 052013. DOI: 10.1088/1742-6596/1294/5/052013
  41. Aneu, A., Wijaya, K., Syoufian, A. (2021). Silica-based solid acid catalyst with different concentrations of H₂SO₄ and calcination temperature: Preparation and characterization. Silicon, 13, 2265–2270. DOI: 10.1007/s12633-020-00741-6
  42. Trisunaryanti, W., Larasati, S., Bahri, S., Ni’mah, Y.I., Efiyanti, L., Amri, K., Nuryanto, R., Sumbogo, S.D. (2020). Performance comparison of Ni–Fe loaded on NH₂-functionalized mesoporous silica and beach sand in the hydrotreatment of waste palm cooking oil. Journal of Environmental Chemical Engineering, 8, 104477. DOI: 10.1016/j.jece.2020.104477
  43. Sie, S.T. (1992). Acid-catalyzed cracking of paraffinic hydrocarbons: Discussion of existing mechanisms and proposal of a new mechanism. Industrial & Engineering Chemistry Research, 31, 1881–1889. DOI: 10.1021/ie00008a008
  44. Utami, M., Trisunaryanti, W., Shida, K., Tsushida, M., Kawakita, H., Ohto, K., Wijaya, K., Tominaga, M. (2019). Hydrothermal preparation of a platinum-loaded sulfated nanozirconia catalyst for the effective conversion of waste low-density polyethylene. RSC Advances, 9, 41392–41401. DOI: 10.1039/C9RA08834B
  45. Saviola, A.J., Syoufian, A., Oh, W.-C., Wijaya, K. (2025). Atmospheric hydrotreatment of used palm cooking oil over nickel-dispersed phosphated zirconia as a highly stable nanocatalyst for bio-jet fuel production. Inorganic Chemistry Communications, 173, 113790. DOI: 10.1016/j.inoche.2024.113790
  46. Cao, Z., Zhang, X., Mei, J., Guo, R., Wu, Z., Hou, S., Peng, S., Fan, S., Peng, C., Duan, A. (2022). Hydrocracking straight-run diesel into high-value chemical materials: The effect of acidity and kinetic study. Industrial & Engineering Chemistry Research, 61, 8685–8697. DOI: 10.1021/acs.iecr.2c00262
  47. Singh, H.K.G., Yusup, S., Quitain, A.T., Abdullah, B., Ameen, M., Sasaki, M., Kida, T., Cheah, K.W. (2020). Biogasoline production from linoleic acid via catalytic cracking over nickel and copper-doped ZSM-5 catalysts. Environmental Research, 186, 109616. DOI: 10.1016/j.envres.2020.109616
  48. Markowski, J., Imilkowski, P., Nowacki, M., Olejniczak, D., Madry, J., Netter, K., Jesionek, K., Wieczorkiewicz, G. (2020). The concept of measurement of calorific value of gaseous fuels. E3S Web of Conferences, 207, 01025. DOI: 10.1051/e3sconf/202020701025
  49. Khaleel, O.J., Ismail, F.B., Ibrahim, T.K., Abu Hassan, S.H. (2022). Energy and exergy analysis of the steam power plants: A comprehensive review on the classification, development, improvements, and configurations. Ain Shams Engineering Journal, 13, 101640. DOI: 10.1016/j.asej.2021.11.009
  50. Da Rocha Novaes, L., Secchi, A.R., Salim, V.M.M., De Resende, N.S. (2022). Enhancement of hydrotreating process evaluation: Correlation between feedstock properties, in-line monitoring and catalyst deactivation. Catalysis Today, 394, 390–402. DOI: 10.1016/j.cattod.2021.07.026
  51. Zhou, J., Zhao, J., Zhang, J., Zhang, T., Ye, M., Liu, Z. (2020). Regeneration of catalysts deactivated by coke deposition: A review. Chinese Journal of Catalysis, 41, 1048–1061. DOI: 10.1016/S1872-2067(20)63552-5
  52. Lahijani, P., Zainal, Z.A., Mohammadi, M., Mohamed, A.R. (2015). Conversion of the greenhouse gas CO₂ to the fuel gas CO via the Boudouard reaction: A review. Renewable and Sustainable Energy Reviews, 41, 615–632. DOI: 10.1016/j.rser.2014.08.034
  53. Rambabu, K., Bharath, G., Sivarajasekar, N., Velu, S., Sudha, P.N., Wongsakulphasatch, S., Banat, F. (2023). Sustainable production of bio-jet fuel and green gasoline from date palm seed oil via hydroprocessing over tantalum phosphate. Fuel, 331, 125688. DOI: 10.1016/j.fuel.2022.125688
  54. Ibrahim, M.A., El-Araby, R., Abdelkader, E., El Saied, M., Abdelsalam, A.M., Ismail, E.H. (2023). Waste cooking oil processing over cobalt aluminate nanoparticles for liquid biofuel hydrocarbons production. Scientific Reports, 13, 3876. DOI: 10.1038/s41598-023-30828-0
  55. Hasanudin, H., Asri, W.R., Zulaikha, I.S., Ayu, C., Rachmat, A., Riyanti, F., Hadiah, F., Zainul, R., Maryana, R. (2022). Hydrocracking of crude palm oil to a biofuel using zirconium nitride and zirconium phosphide modified bentonite. RSC Advances, 12, 21916–21925. DOI: 10.1039/D2RA03941A
  56. Widyastuti, Zulfa, L.L., Safrida, N., Ardhyananta, H., Triwicaksono, S., Kurniawansyah, F., Anintyasari, M., Ali, B.T.I., Raihan, J.N. (2024). Catalytic cracking of crude palm oil into biogasoline over HZSM-5 and USY-zeolite catalysts: A comparative study. South African Journal of Chemical Engineering, 50, 27–38. DOI: 10.1016/j.sajce.2024.07.009
  57. Aulia, D., Maghfirah, A., Kadja, G.T.M. (2024). Green synthesis of hierarchical ZSM-5 using cellulose nanocrystal-mesoporogen at low temperature for catalytic cracking of palm oil into aromatic-rich gasoline. Results in Engineering, 24, 102954. DOI: 10.1016/j.rineng.2024.102954

Last update:

No citation recorded.

Last update:

No citation recorded.